Section

Q no.

Question

Add#2 Product

Safety

1

Is there appointed Product Safety Officer (PSO) checking 100% production site in monthly basis and submit GIS Product Safety Compliance Checklist as per GIS requirement?

Add#2 Product

Safety

2

Is metal free zone under well control in sample room, the whole production floor and QC room?

Add#2 Product

Safety

3

Is there regularly checking and maintenance of the mold and machine for snaps/rivets…etc. so factory ensure 100% that the molding process is compliance?

Add#2 Product

Safety

4

Is broken needle log checked, verified and maintained the records properly?

Add#2 Product

Safety

5

Is Pull Test equipment available and correctly performed to test the attachment strength of snaps/rivet/ small parts?

Add#2 Product

Safety

6

Is Needle Detector function correctly and correctly performed by 9 point checking and record complete 3 times per shift?

(1.2 mm sensitivity)

Add#2 Product

Safety

7

Is the metal free zone properly controls of all metal/tools/ hard tag with limited authorizes person to enter?

Add#2 Product

Safety

8

Is Button Control Procedure checked, verified and maintained the records properly?

Section

Q no.

Question

Add#3

Printing/Plating

1

Are buyer's approved samples/Tech Pack/ trim cards provided as guides for operators?

Add#3

Printing/Plating

2

Is printing/plating automatic or manual ( including drying) and machines/spare parts in correct setting, well maintained and clean?

Add#3

Printing/Plating

3

Are screens made in-house or contracted to outside source?

Add#3

Printing/Plating

4

Is there organized and controlled storage area for chemicals and MSDS sheet display and all the workers well trained to follow the SOP accordingly?

Add#3

Printing/Plating

5

Are in-process and finished pieces inspected in hourly basis in enough lighting to ensure consistency in Print Quality ?

Add#3

Printing/Plating

6

How are seconds replaced before releasing back to production workflow?

Add#3

Printing/Plating

7

Is the working  environment/ housekeeping  /tray/ racks/ trolleys/ tables/aisles clean and tidy?

Section

Q no.

Question

Add#4

Embroidery

1

Does the factory have adequate embroidery machines to fulfill the overall production capacity?

Add#4

Embroidery

2

Are embroidery machines properly maintained, regularly cleaned and serviced, and in good working condition?

Add#4

Embroidery

3

Are in-process and finished pieces inspected and seconds replaced before releasing back to production workflow? Are there proper control of deviations per load?

Add#4

Embroidery

4

Is thread SPI/tension well monitored and controlled, and thread ends properly trimmed?

Add#4

Embroidery

5

Does the embroidery facility have a broken needle control process and are all outgoing panels checked?

Add#4

Embroidery

6

Is there visual checking 100% and separate packed per shade in enough lighting when needed?

Section

Q no.

Question

Add#5 Laundry

1

Is laundry capacity adequate in needed machine type to effectively support the overall production output?

Add#5 Laundry

2

Are machines adequately maintained so no steam/water leakage, no rusting or broken parts?

Add#5 Laundry

3

Is there checking of machine temp and RPM with record? Is there infra-red temperature checking device available?

Add#5 Laundry

4

Any calibrated measuring devices used? E.g. weight, beaker

Add#5 Laundry

5

Are laundry formulas, buyer approved samples in shade/hand feel & Tech Pack readily available for operators' and inspector's easy reference?

Add#5 Laundry

6

Is laundry managed by qualified technician / chemist?

Add#5 Laundry

7

Does laundry follow GAP PH & Crocking SOP? E.g. incoming water control, washing receipt control, testing of result, separation of wash lot, test per wash lot …etc.

Add#5 Laundry

8

Is there 100% visual/shade checking in correct light source and separately packed to return to next bulk process?

Add#5 Laundry

9

Is there measurement and hand feel checking per machine load with record?

Add#5 Laundry

10

Is there light box with buyer required light source available?